This version of a four degree of freedom pick and place robot will allow you to pick objects using gripper and re-orient picked objects.
Step 1: Assembly of the Robot
- Mount servo horn on top inner bearing disc using self-threading M2 (“M2” represents a diameter of 2mm) screws of 8mm length. These screws can be found in servo accessories. Be careful about holes you are mounting the horn on (use holes closer to disk centre).
- Place 30 mm stand-offs on the base. Fasten using M3 bolts of 8mm length.
- Take the bottom outer bearing disc and slide it over standoffs.
- Mount bottom inner bearing disc on stand-offs. Align the disc such that smaller holes are in line with the stand-offs.
- Put the bearing on top of bottom inner bearing disc. Observe how disc supports the bearing from beneath.
- Next, place the two middle inner bearing discs. These will perfectly fit inside the bearing.
- Seat the “servo horn & top inner bearing disc” assembly on top of bearing as shown. Make sure all smaller holes in these discs are aligned since we will fasten them all together using 20mm M3 bolts.
- Place the middle outer bearing discs first and then top outer bearing disc as shown. The middle discs will have a larger inner diameter compared to the top and bottom ones. The inner diameters of the middle discs will be equal to the bearing’s outermost diameter.
- Slide up the bottom outer bearing disc, align the holes in the discs and stack them.
- Place 20 mm stand-offs on the top and fasten the M3 bolts of 20mm length from the bottom. Your base is completed now.
The base assembly should look like this upon completion.
- Place servo motor into the slot available on racquet-shaped link 1. Be careful about the positioning and the orientation of the servo. Have a careful look at the illustrations.
- Fasten the servo to the link using M4 bolts of 16mm length and nuts.
- In the figures, you see head of servo pointing upwards. Don’t let this confuse you; the head actually goes into the slot in the horn. We will come to this again, for now attach M3 bolts of 8mm length and 20mm standoffs to the link as shown in the illustrations below.
- Place this assembly on the base as shown & fasten using M3 bolts of 8mm length.
- Observe how head of the servo goes into the servo horn. We have to ensure proper locking between servo head and servo horn. To do this, drive a bolt into centre of the horn (find this in servo accessories) through the bottom of the base (through the large hole) and fasten it.
- Push the servo in the slot provided on the racquet shaped link 2 as shown and fasten it using M4 bolts of 16mm length and M4 nuts. Notice the difference between this step and what we did for the sketching robot.
- Place this on the part you have already assembled (step 0) and fasten using M3 bolts of 8mm length.
This is how our first link will look once the Racquet-shaped links have been assembled. The head of the Servo points upwards.
- Take the supporting link and attach a servo horn to it as shown. Fasten the horn with M2 bolts of 8mm length.
- Insert a micro servo into the rectangular slot provided in the supporting link in the orientation shown after fixing 20mm standoffs as shown M3 bolts of 8mm length from below (like step 19 from #2). Note the difference, we are not using servo holder this time instead we are sliding the motor headways into the slot. Now fasten it M2 bolts of 12mm length and M2 nuts.
- Place link 2 on top of the standoffs and fasten M3 bolts of 8mm length.
- Insert another micro servo into the slot on the gripper plate as shown, then affix it there using M2 bolts of 8mm length and M2 nuts.
- Fasten 15mm standoffs to the plate using M3 bolts of 8mm length.
- Insert gripper part 1 into the thin slot provided on the gripper plate. Note that this part is not symmetric and the small square slots are nearer to one end than to the other. Do insert this in the exact configuration as shown in the figure.
Observe how the square holes are further away from the plate compared to the other end of gripper part 1.
- Slide gripper part 2 (with a thin slit) onto the protrusion on gripper part 1.
- Notice that gripper part 2 has holes 3mm in diameter so that threaded part of standoffs may pass through it. Fasten these parts using M3 nuts.
- Ignore the upper assembly of the gripper, we will come back later. Focus on the lower gripper for now. Bring together gripper claw 1, gripper link and a one sided micro servo horn in the configuration shown. First, fasten gripper link to the one sided micro servo horn using self-threading M2 bolt from micro servo accessories. Keep in mind, protruded end of servo horn should be facing the servo.
- Next, insert the M3 bolt of 12mm length to gripper claw 1 as shown. Hold the “gripper link and servo horn” assembly intact. Then insert gripper link 1 onto this bolt and fasten an M3 lock nut on the same. Ensure than the links are movable about the bolt but they shouldn’t be too loose.
- Now lock the one sided micro servo horn and the free servo head using the self-threading bolt from micro servo accessories. Ensure the micro servo is at 90 degrees before assembling .
- Now, note that there is a free hole on gripper plate and that gripper claw 1 is in front of the other hole. Intuitively, place gripper claw 2 on the other hole. Now M4 bolts of 16mm length in both these holes and fasten using M4 lock nuts. Keep in mind that claws aren’t too loose but are free to rotate about these bolts.
- We will no longer be using gripper part 3, set it aside. Also, attach micro servo horn to gripper part 1 M2 bolts of 8mm length as shown.
- Take the “gripper part 1 and micro horn” assembly and attach it to the second link by locking with an M2 bolt from servo accessories. Ensure micro servo angle at 90dfg 90 degrees before assembly.
- Now take remaining gripper and gripper part 3. Keep in mind the orientation discussed above and bring them in those orientations sliding them into relevant slots and fastening with M3 nuts.
- Lock the servo horn and the free servo head using bolts provided with servo accessories (the free horn is below the supporting link).
Enjoy your pick, twist, place routine!
Step 2: Circuitry of the RObot
Step 3: Arduino Code
In this program we are controlling the robotic arm using potentiomters and slide switch.
- Base Servo is controlled using potentiometer 1
- Link 1 Servo is controlled using potentiometer 2
- Link 2 Servo is controlled using slide switch 1
- Gripper Servo is controlled using slide switch 2
This program also shows the variable voltage on the screen.
Connect four motors according to the following:
|Arduino Code for the Robot||Download|